SOLUTION

Plastic Injection Moulding

With over 40 years of experience, ESCATEC is a leader in plastic injection moulding. Our services include custom mold design, precision moulding, and rigorous quality control, ensuring efficient production and top-notch quality. Our ISO certifications reflect our commitment to excellence, and our dedication to innovation drives continuous improvement in our plastic injection moulding services.

A row of industrial plastic injection moulding machines with one production operator working on the line.

The inside of a plastic injection moulding factory with multiple industrial machines and production operatives on view.

A production operative wearing a blue polo shirt working at the end of a plastic injection moulding machine waiting for the final plastic parts to come off the machine.

A male production operator wearing a baseball cap working on maintaining a large and heavy plastic injection moulding metal tool on an industrial maintenance bench.

The hand of a production operator removing a completed white plastic part from the end of a plastic injection moulding production line.

Available in our Penang and Johor Bahru facilities in Malaysia and in Plovdiv, Bulgaria, thousands of complex plastic parts and components are produced to very high tolerances and supplied to demanding markets such as Medical and Automotive every day.

Collectively in Penang and Johor Bahru, ESCATEC has over 120 staff dedicated to this capability running a total of x57 1K horizontal machines, x3 2K horizontal machines, and x4 1K vertical machines, ranging in size from 15 to 460 tonnes.

Key Plastic Injection Moulding Services

At ESCATEC we offer a comprehensive suite of plastic injection moulding services, including:

Custom Mold Design: Tailored moulds for precise product specifications.
Material Selection: Expert guidance in selecting the ideal materials for your project.
Injection Moulding Process: Precision moulding for intricate and complex parts.
Quality Control: Rigorous inspection and testing to ensure product integrity.
Prototype to Production: Scalable solutions from prototypes to high-volume manufacturing.

Our backend/secondary process capabilities include:

Ultrasonic welding: Offers a faster cycle time than conventional adhesives or solvents. Welding can be easily automated making a clean, precise, and strong joint.
Pad silk printing: Suitable for multiple surface types including flat, cylindrical, spherical, compound angles, concave or convex.
Hot stamping: Suitable for images that require a permanent marking as the image is branded to the surface.
Laser Bonding: Suitable for processes that require no additional mechanical consumables for joining.
Heat staking: Suitable for processes that require no additional mechanical consumables for joining.

Advantages of Choosing Our Plastic Injection Moulding Services

By partnering with ESCATEC, you gain access to numerous advantages:

Speed to Market: Our efficient processes reduce lead times, bringing your products to market faster.
Cost Efficiency: Competitive pricing without compromising on quality.
Versatility: Capable of moulding a wide variety of parts, from small components to large enclosures.
Quality Assurance: Commitment to quality ensures defect-free products.
Collaborative Approach: Your vision is our priority, and we work closely with you to bring it to life.

Quality Assurance

Quality is the bedrock of our operations. We adhere to industry standards and certifications, including ISO 9001, ISO 13485, ISO14001, and IATF16949, ensuring that each product we mould meets the highest quality benchmarks. Our strict inspection and testing procedures and equipment guarantee your satisfaction.

Technology and Innovation

We continually invest in research and development to harness the latest technologies and methodologies, improving our plastic injection moulding services and pushing the boundaries of what's possible.

ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

PCB Assembly

We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

Box Build Assembly

We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

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Mechatronics

ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines.

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Machining

From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

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Test Solutions

A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

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Plastic Injection Moulding

At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision.

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Microelectronics

Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

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Design & Development

We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

New Product Introduction

Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

Supply Chain Management

With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

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Prototyping

With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

Post-production

Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

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