SOLUTION

New Product Introduction

The New Product Introduction (NPI) process is arguably one of the most crucial elements of contract electronics manufacturing. At ESCATEC, we work with you to maximise results, remove risks, reduce costs, and achieve the best possible outcome so you can move to market confidently.

Project Management Tools

Our use of advanced project management tools, including critical path analysis along with common-sense strategies such as attention to detail and frequent communication, guides customers through the NPI process.

project management tools

Analysis & Review

Understanding and planning your requirements correctly from the start can save costly manufacturing delays later on. Together, we discuss your outsourcing goals and target market needs, your design requirements, and your product’s manufacturability. We review all supply chain aspects and apply Lean Six Sigma and Design for Excellence (DfX) processes.

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Set-Up

Experienced Key Account Managers act as the interface between ESCATEC and our customers; however, we also encourage engineer-to-engineer communication. Your single point of contact tracks every aspect of your product - from materials, supply chain, and human resources to machine settings, line parameters, PFMEAs, and quality control plans. The result is a seamless transition into manufacturing.

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Inspection & Testing

With ESCATEC, you benefit from the knowledge and expertise of qualified test technicians and engineers who are well versed in flying probe and in-circuit testing, in addition to being able to implement customer functional test solutions, complemented by conventional bench test equipment and XJTAG boundary scan.

We meet your specified levels of accuracy and test coverage, or if need be, we can define your entire testing strategy for you. Rest assured, we will ensure your product is launched with zero defects.

Supply Chain Management

The availability and quality of raw materials and components can make or break a product. Supported by our engineering group, our procurement, supply chain, and logistics teams have the expertise to identify sourcing options based on the specific needs of each product and customer.

We ensure that everything you need to manufacture your product is available at the quality and price you expect. Our in-house design and procurement specialists support you by advising, evaluating, and selecting components to ensure the continued success of your brand.

supply chain management

Value Assessment & Engineering

Value Engineering is a systematic process of investigation, analysis, and recommendation for intelligent cost reduction that will drive value for your customers and increase your profitability. Our value assessment and value engineering processes maintain a profitable balance between your product's cost, quality, and functionality.

Traditionally, teams have looked to cut costs during the design process, the NPI stage, and the production phase. But at ESCATEC, value engineering does not mean reducing quality. Instead, we analyse the whole supply chain to find savings and reduce unnecessary costs.

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Workshops

We work with you collaboratively to reduce your costs by optimising your electronic and mechatronic design and manufacturing process.

Our experts analyse your idea, design, or product and provide you with detailed suggestions for improvement

Our workshops:

  • Help reduce costs while maintaining or improving performance and quality.
  • Can be applied to existing products in the field and those in the design phase.
  • Lead to improvements in both product and process.

Depending on your requirements, a typical 2 day workshop costs between 2000 USD and 6000 USD. 

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BENEFITS

NPI & INDUSTRIALISATION

During the industrialisation process, collaboration is key. Our MYCOM teams, consisting of Key Account Managers and Business Unit Managers, keep communication lines open from day one. When you collaborate with ESCATEC your project team is integrated right from the get-go, covering everything from initial Design & Development to rapid prototyping, testing, and manufacturing.

Our engineering teams support at every step, finding innovative solutions for each phase of the industrialisation process. We leave no room for surprises or costly delays. At ESCATEC, we take NPI to the next level. We're all about minimizing risks, guaranteeing unrivaled quality, and getting you to market quickly without unnecessary costs or headaches. So, if you're looking for unmatched NPI support, ESCATEC is your go-to partner.

Understanding your business and meeting your needs.

  • We help you launch your design fast to market.
  • Our process analysis tools and quality control plans eliminate risk.
  • Lean Six Sigma reduces waste and lowers your costs.
  • Experienced Supply Chain Managers ensure quality, availability and best cost.

Explore ESCATEC’s full range of services

ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

PCB Assembly

We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

Box Build Assembly

We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

Mechatronics

ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines. 

Machining

From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

Test Solutions

A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

Plastic Injection Moulding

At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision. 

Microelectronics

Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

Design & Development

Design & Development

We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

New Product Introduction

New Product Introduction

Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

Supply chain management

Supply Chain Management

With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

Prototyping

Prototyping

With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

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Post-production

Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

RESOURCES

The definitive guide to test within electronics manufacturing

Why testing should be at the heart of everything you do

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