SCALE

MACHINING

At ESCATEC, we are committed to delivering top-tier electronics manufacturing services to our global OEM partners. Our recent investment in cutting-edge CNC machining technology enhances our ability to provide precise, high-quality components to meet the most demanding electronic and mechatronic needs.

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Our CNC machines

Our in-house machining capability is designed to support customers with fast turnaround projects and prototypes. From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

For larger production runs, we maintain a strong partnership with our strategic supplier situated adjacent to our two manufacturing facilities in the Czech Republic. This collaboration ensures the delivery of high-quality machined components, turnkey solutions, and value added services, including anodising.

We have equipped our facility in Chomutov with three state-of-the-art Haas VF-2SSYT CNC Vertical machines. These CNC machines are known for their superior performance and reliability in high-volume production environments.

Key specifications:

  • Maximum machining dimensions: X = 762mm, Y = 508mm, Z = 508mm.
  • Precision: Up to 0.01mm, ensuring each component meets exacting standards.
  • Materials: Capable of machining a wide range of metals and production materials from nylon to titanium, providing versatility for various applications.

Advanced features of the Haas VF-2SSYT:

The Haas VF-2SSYT CNC machines offer several advanced features designed to enhance manufacturing efficiency and product quality:

  • High spindle speeds: 12,000-rpm, inline direct-drive spindle for superior cutting performance.
  • Fast rapids: High-speed rapids on all axes reduce cycle times and increase throughput.
  • Quick tool changes: An ultra-fast side-mount tool changer ensures minimal downtime between operations.

Benefits for our customers

By incorporating advanced CNC machining capabilities into our existing electronics manufacturing services, we offer numerous benefits to our customers:

  • Exceptional precision machining

Our CNC machines can achieve a precision of up to 0.01mm, ensuring every component is manufactured to the highest standards of accuracy and quality. This precision is crucial for producing intricate and complex parts required in modern electronic devices and mechatronic assemblies.

  • Versatility in material handling

With the ability to handle a wide range of metals and other materials, from lightweight plastics to high-strength alloys, our CNC machining service can meet diverse manufacturing needs. While we currently specialise in aluminium, we are prepared to expand our tooling to accommodate other materials as customer demand grows.

  • Increased production efficiency

The high-performance features of our Haas VF-2SSYT machines, including fast spindle speeds and CNC turning capabilities, enable us to reduce production cycle times. This efficiency translates to faster turnaround times for your projects compared to manual machining, helping you get your products to market quicker.

  • Cost-effective solutions

Our investment in high-speed, high-precision CNC technology allows us to offer competitive pricing for complex machining tasks. Reduced cycle times and increased production throughput contribute to cost savings that we pass on to our customers.

  • Scalability and flexibility

Whether you need small batch production or high-volume manufacturing, our CNC capabilities, including CNC milling, drilling, and other CNC processes, are scalable to meet your requirements. We are equipped to handle both prototype development and full-scale production runs with equal efficiency and precision. As demand for our services continues to grow, we will continue to invest in additional machines and tools to enhance our CNC machining operations and overall manufacturing process.

Partner with ESCATEC for your CNC machining services

Our advanced CNC machining capabilities are an integral part of our comprehensive electronics manufacturing services. By partnering with ESCATEC, you gain access to cutting-edge technology and a team dedicated to delivering excellence at every stage of your product's lifecycle. 

Our CNC programming and computer-aided manufacturing offering ensures that we can handle the most complex machining operations with precision and efficiency.

Whether you need a single, precise part or a complete assembly ready for integration, you can trust ESCATEC to deliver exceptional quality and reliability every time.

Explore ESCATEC’s full range of services

ESCATEC's manufacturing capabilities are complemented by enhanced support services for our clients, such as design and development support, test solutions, sophisticated supply chain management, postponement manufacturing and direct-ship outbound logistics.

PCB Assembly

We support customers from the prototype and industrialisation stages, through to the ongoing manufacture of complex, multi-technology PCBAs, in low, medium and high volumes.

Box Build Assembly

We're experts in complex sub-assemblies and finished, tested, products. We offer turnkey electronics, mechatronics, cabinet assembly, system integration & test solutions.

Mechatronics

ESCATEC offers a wide range of mechatronics solutions and supply chain experience - everything from ‘benchtop’ products through to ‘large format’ electro-mechanical machines. 

Machining

From simple CNC turned components to elaborate CNC milled assemblies, we cater to diverse sectors, including industrial electronic, transportation and medical device manufacturing.

Test Solutions

A proven method of electronics manufacturing defect detection and prevention, flying probe testing also eliminates the requirement for dedicated fixturing.

Plastic Injection Moulding

At ESCATEC we use cutting-edge technology and equipment, to ensure that every injection moulding project we undertake meets the highest standards of quality and precision. 

Microelectronics

Our experienced teams design, develop and manufacture high performance LED, laser, and lighting solutions. We ensure micro-optic needs for complex MOEMS products are met and delivered.

Design & Development

Design & Development

We specialise in electronics, software, mechanical, and system design and development. Following Design for eXcellence (DfX), Design for Manufacture (DFM), and VA/VE best practices, we turn your ideas into market-ready products.

New Product Introduction

New Product Introduction

Our unmatched NPI support is characterised by lean project management, comprehensive testing, robust supply chain management, and close collaboration with your teams to minimise risks, maximise results, and ensure product quality.

Supply chain management

Supply Chain Management

With our established global supplier partnerships, our experienced procurement, SCM, and logistics teams can identify the best sourcing options based on your needs. We supply a vast range of products to various sectors reliably and cost-effectively.

Prototyping

Prototyping

With our prototyping services, we are with you every step of the way, from schematic design to functional testing and validation. We work with you to refine your designs, creating a high-quality final product ready for mass production.

post production

Post-production

Whether you’re launching a new and improved product iteration or extending the lifecycle of your existing in-market products, our post-production capabilities help to maximise profits and keep you ahead of the competition.

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